Homemade Horsepower
by Fredrick M. Trippler Jr. ©2004
I have a white 95 Cherokee, 2.5 L , 5 speed, 2x4 SE with black trim.
When I first bought it I couldn't even keep up with traffic! I'm not rich
by any means but I can be quite inventive and mechanicly inclined when
I need to be. So most of what I've done I made myself and/or got the parts
cheap or for free. I've spent 22 months on these projects,researching
and testing. They do work and you will see a difference, believe me. Try
these at your own risk to persons or property. I assume no responsibility
or liability for anything posted here, including any federal, state and/or
emmission laws, manufacture warrentees, insurance and/or safety. These
are just ideas I'm passing along.
- A "true" cold air intake. $5.50 (From Home Depot)I made it
from 3" PVC drainpipe. First, I removed out my entire air box. Next,
I cut a 3" hole in my fender wall and stuck the pipe through my fender
above my tire. I have plenty of room for the air filter because I have
a 3" suspension lift with stock height tires except they are 1"
wider. I glued on a 90-degree elbow and another short section. I had to
make a brace to hold it in place so it didn't bounce around. I also had
to reroute my CCV and Charcoal Tank lines. I drilled holes in the rubber
elbow coming off the throttle body and used gasket sealer to hold them
in place.
-High flow cone filter. ($25.00 from Pep Boys) I clamped it on the end
of the intake pipe so it sits in my wheel well right behind my bumper.
I've had no problems with rain. I don't advise driving in deep water though.
(Laughing)If you are planning to, don't cut the hole and keep the cone
filter under the hood.
-E-Ram air. ($25.00)(Homemade) I went to a marine supply store and bought
a 4" 230 CFM 12 volt DelMar Bilge Blower. I used 4" to 3"
PVC reducing couplings to make it fit. ($2.50 from Home Depot)I installed
it in my intake with a switch in my door panel. When I flip the switch
alot of extra cold air is pushed into my intake. A 2.5 liter engine naturally
consumes 86 CFM (Cubic Feet per Minute) in 5th gear going 65 mph. So that
means that I'm pushing 8 PSI (Pounds Per Square Inch)Not bad for a plastic
blower (Laughing)
-Flowmaster Muffler.($38.00 on E-Bay) After the shop welded it in I had
them cut off the rest of my exhaust pipe to lessen some back pressure,
I only left 1". Then they added an elbow and now my exhaust is in
front of my rear tire. I also had them shorten the pipe that's between
the cat and the muffler to make it all fit right. I set off everyones
car alarms when I drive by (Laughing)
-High Flow Universal Cat ($80.00 from Pep Boys)
-Shorter serpentine belt. ($30.00) that didn't include A/C, which also
eliminated 2 idle pulleys for less parasitic loss. I also removed the
entire compressor and hoses to lesson weight by 30 Lbs. Do NOT bleed the
A/C yourself. Any A/C shop can recapture the freon for you, then you can
remove the compressor.
-Throttle Body Spacer. (Free) (Homemade) I cut it from a PI" plastic
cutting board and used high temp gasket material on each side. I had to
also put a 7/8ths" spacer under my throttle linkage bracket as well.
I used a couple nuts and washers. Be sure the cable is stretched all the
way out or it will idle real high. The spacer keeps the throttle body
cooler.
- 4.0 Throttle Body ($42.00 from E-Bay)
-Copper core spark plugs. ($5.00)
-160 Degree thermostat.($5.00)and added Water Wetter. ($8.00) The colder
your engine runs the more horsepower it has. Make sure you warm your engine
a good 5 minutes when it's cold.
-Manifold Intake Heat Shields. (Homemade) ($15.00) I purchased a roll
of high temp gasket material from Pep Boys and three 10' rolls of 2"
wide aluminum tape from a hardware store. I cut two 4" x 6"
rectangles out of the gasket material and covered them with several layers
of the tape. I slipped them between the intake manifold and the exhaust
manifold to insulate the intake manifold from the heat. I secured them
with coat hanger wire that I taped between the layers. Next I wrapped
the entire intake manifold with metal heat tape all the way to the air
filter minus the throttle body. After that, I took a turkey baking tin,($1.50)smashed
it flat, folded it in half and wired that under my intake manifold. I
drove for an hour, stopped, pulled the hood open and stuck my hand on
the intake manifold. It was cold! (Try that at your own risk as well)
- Removed factory 30 lb. rear bumper and brackets and replaced it with
a 65" long 3" dia. schedule 40 ABS plastic pipe with end caps
which weighs next to nothing.($15.00 from a plumbing supply store) I secured
it to the back end with two 3" pipe clamps after I painted it black.
I also painted behind the bumper area black also. Call me crazy but my
steel jeep is still stronger than todays plastic and fiberglass crap.
-Complete Tune-up.($70.00)Cap, rotor, plugs, plug wires, fuel filter,
all fluids etc.
-When your all done with everything, detach your positive battery lead.
Turn your ignition key fully forward and hold for 30 seconds. Re-attach
the positive cable. This will wipe your computer memory clean. It will
rev high for a minute then settle down. Now drive "normal" for
a couple days to reset everything so it can relearn the new mods. (Free)
Total Cost about $950.00! Not bad huh. If you had a pro shop do all this
with performance name brand parts, were talking thousands! Some people
call it "Ghetto" or "Redneck" mechanics. All I can
say is that's it's way faster now and I still have my savings account
intact. Hang onto your stock parts. You might need them come smog testing
time.
Remember also, less weight = more horsepower & better gas mileage.
Anything you can do to lesson that is a big help. Every 100 lbs. you can
get rid of is 3 additional horsepower. It adds up real quick.
One thing for sure, I can keep up with traffic now!
-Another added bonus is my MPG went from 12 to 17.
-Load it like a Freight Car
-Polish it like a Show car
-Drive it like a NASCAR
Thanks to:
www.racingarticles.com
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